Intermittent Bonded Ribbon Production Line Available For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
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Key Takeaways
- A speed of 600 m/min is listed, but buyers should verify the operating conditions with the manufacturer.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Request details about pricing, installation requirements, and project-specific customization.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Intermittent Bonded Ribbon Production Line Overview
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Applications In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
High Fiber Density And Compact Cable Designs
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.
Ribbon Organization For Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design detail | Potential use | Buyer consideration |
|---|---|---|
| Flat fiber configuration | Fusion splicing of multiple fibers | Confirm requirements for the splice workflow |
| Ribbon configuration that folds or rolls | Compact cable packaging | Examine the complete cable design |
| Payoff reels with capacities of 25.2 km and 50.4 km | Material-handling preparation | Align reel capacities with operating needs |
Production Line Specifications And Performance
Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.
Payoff And Take-Up Reel Compatibility
Two payoff reel sizes are offered, with each full reel limited to 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Facility Utilities And Operating Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Specification | Listed requirement | Installation planning note |
|---|---|---|
| Payoff reels | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Verify reel dimensions and weight |
| Reel used for take-up | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Confirm compatibility with your selected format |
| Power and environment | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Check available gas capacity before equipment setup |
Equipment For Fiber Payoff And Gathering
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Tension-Controlled Payoff System For Sixteen Spools
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. The permitted weight for an individual spool is up to 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guidance, Break Detection, And Static Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. Operators receive alerts about fiber problems through break detection and alarm functions. Protective guards and pneumatic clamping provide additional support for safe material handling. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Equipment component | Specified details | Purpose |
|---|---|---|
| Fiber payoff assembly | 16 spools with a maximum of 10 kg each | Feeds optical fibers with traversing movement |
| Motor and tension system | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Maintains controlled fiber payoff |
| Guidance and safety | Grooved rollers, alarms, guards, and pneumatic clamping | Directs fibers and supports safe handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Helps reduce dust near fiber routes |
Intermittent Adhesive Dispensing And Precision Molding
Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.
Adjustable IBR Mold Platform For Ribbon Formation
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Adjustable Nozzle Configurations For Twelve- And Sixteen-Fiber Ribbon Production
The 12-fiber configuration employs a 5+5+1 valve arrangement. Production of the 16-fiber format uses a 5+5+5 configuration. The control interface enables changes to dot count and spacing according to the ribbon configuration being manufactured. A dedicated adhesive is required for the coating and curing stages.
| Setting | 12-Fiber Format | 16-Fiber Format |
|---|---|---|
| Valve arrangement | Valve arrangement of 5+5+1 | Valve arrangement of 5+5+5 |
| Mold adjustment | 0 to 15 mm adjustment | Adjustment range of 0 to 15 mm |
| Temperature of the mold base | Temperature range of 20°C to 60°C | Temperature range of 20°C to 60°C |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Pre-Curing And Main Curing Stages
Pre-curing is handled by three specialized 800 W LED-UV ovens. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. The figures are useful for initial equipment assessment, but buyers should confirm the conditions under which they were measured. Ask whether different adhesives or materials require adjustments to the settings.
Visual Monitoring, Capstan, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
A microscope and camera provide enlarged images in real time. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Precision Take-Up With Servo-Controlled Traction
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. The cable pitch setting allows continuous adjustment from 1 to 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.
Electrical Controls And Production Monitoring
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
PLC And Touchscreen Operation
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Low-voltage switchgear is supplied by Schneider Electric. The system supports both interlocked operation across the full production line and separate operation of individual units.
Settings, Alarms, And Length-Based Stops
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.
Operators can program a target production length that triggers deceleration or shutdown. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.
| Control feature | Published specification | Practical function |
|---|---|---|
| PLC controls and operator display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Schneider Electric low-voltage switchgear | Supports electrical control operations |
| Equipment monitoring and shutdown control | Lamp, oven, runtime, and meter information with preset length | Track operating conditions and initiate machine stopping or slowing |
Materials, Process Compatibility, And Ribbon Quality
The selected adhesive influences coating uniformity and the quality of the finished ribbon. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. The specified air pressure is adjustable, with a required minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Clear process instructions can help maintain quality from initial setup through final production.
Installation Requirements And Included Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The buyer must arrange the principal power feed-in cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Operating and instruction manuals together with the overall equipment layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Manuals for purchased parts and a list of wear parts for maintenance planning
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
The compatibility of payoff spools should be reviewed as well. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Manufacturer-listed specification | Buyer check |
|---|---|---|
| Formats and speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up configuration | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Verify that the reel and site arrangements are suitable |
| Payoff spools | 25.2 km, 50.4 km, and 63 km spool capacities | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Ask the supplier how these parameters relate to the chosen materials and required surface quality.
Consult the product page for the published equipment description. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. Providing complete information in your quote request makes the following stages easier to clarify.